Fixed Quantity Backflushing
Fixed Quantity Backflushing automates the consumption of materials in production, ensuring efficient inventory tracking and reducing manual effort. This method allows manufacturers to backflush a predetermined quantity of raw materials, regardless of the actual production output. By integrating Fixed Backflush into the Bill of Materials (BOM) and Manufacturing Order (MOR), businesses can enhance accuracy and efficiency in production reporting.
Bill of Material and Manufacturing Order
To backflush the total quantity of an Item based on a partial or a full quantity production receipt, select the "Fixed Backflush" option:
Pick Order – Receipt from Production
Based on the "Backflush Type," the amount to be posted are calculated based on the following rules:
| Item | BOM Quantity | Type | Method | Backflush Type | MOR Planned Quantity | Planned Quantity | Receipt | Actual Quantity |
|---|---|---|---|---|---|---|---|---|
| Product 1 = BOM | 1 | 100 | 10 | |||||
| Ingredient 1 | 0.9 | Backflush | Proportional Quantity | Backflush | 90 | 9 | ||
| Ingredient 2 | 0.02 | Backflush | Fixed Quantity | Fixed Backflush | 2 | 2 | ||
| Ingredient 3 | 0.08 | Manual | 8 |
Partial Receipt of 10:
| Item | BOM Quantity | Type | Method | Backflush Type | MOR Planned Quantity | Planned Quantity | Receipt | Actual Quantity |
|---|---|---|---|---|---|---|---|---|
| Product 1 = BOM | 1 | 100 | 10 | |||||
| Ingredient 1 | 0.9 | Backflush | Proportional Quantity | Backflush | 90 | 9 | ||
| Ingredient 2 | 0.02 | Backflush | Fixed Quantity | Fixed Backflush | 2 | 2 | ||
| Ingredient 3 | 0.08 | Manual | 8 | 0 | ||||
| CoProduct 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 1 | ||
| CoProduct 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 20 | ||
| CoProduct 3 | 0.3 | Manual | 30 | 0 | ||||
| Scrap 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 1 | ||
| Scrap 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 20 | ||
| Scrap 3 | 0.3 | Manual | 30 | 0 |
Balance of Receipt 90:
| Item | BOM Quantity | Type | Method | Backflush Type | MOR Planned Quantity | Planned Quantity | Receipt | Actual Quantity |
|---|---|---|---|---|---|---|---|---|
| Product 1 = BOM | 1 | 100 | 90 | |||||
| Ingredient 1 | 0.9 | Backflush | Proportional Quantity | Backflush | 90 | 81 | ||
| Ingredient 2 | 0.02 | Backflush | Fixed Quantity | Fixed Backflush | 2 | 0 | ||
| Ingredient 3 | 0.08 | Manual | 8 | 0 | ||||
| CoProduct 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 9 | ||
| CoProduct 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 0 | ||
| CoProduct 3 | 0.3 | Manual | 30 | 0 | ||||
| Scrap 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 9 | ||
| Scrap 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 0 | ||
| Scrap 3 | 0.3 | Manual | 30 | 0 |
Over Receipt of 10:
| Item | BOM Quantity | Type | Method | Backflush Type | MOR Planned Quantity | Planned Quantity | Receipt | Actual Quantity |
|---|---|---|---|---|---|---|---|---|
| Product 1 = BOM | 1 | 100 | 10 | |||||
| Ingredient 1 | 0.9 | Backflush | Proportional Quantity | Backflush | 90 | 9 | ||
| Ingredient 2 | 0.02 | Backflush | Fixed Quantity | Fixed Backflush | 2 | 0 | ||
| Ingredient 3 | 0.08 | Manual | 8 | 0 | ||||
| CoProduct 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 1 | ||
| CoProduct 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 0 | ||
| CoProduct 3 | 0.3 | Manual | 30 | 0 | ||||
| Scrap 1 | 0.1 | Backflushed | Proportional Quantity | Backflush | 10 | 1 | ||
| Scrap 2 | 0.2 | Backflushed | Fixed Quantity | Fixed Backflush | 20 | 0 | ||
| Scrap 3 | 0.3 | Manual | 30 | 0 |